Custom Components
Vanaheim Technologies Ltd
CNC MachiningP.O. Box 202 155 Custom Components
CNC MachiningSouthgate Centre CNC Machiningphone - 021 507 857
CNC MachiningTakanini 2246 CNC Machiningemail  - gerrit@vanaheim.co.nz
CNC MachiningAuckland
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Yacht & Boat Repairs

Carbon Fibre Spar Repairs

Yacht & Boat Repairs

Carbon Fibre Spar Repairs

Custom Fabrication
Carbon Fibre has been a real boon to the racing dinghy sailor.  It's long lasting properties ensure that the inital higher cost of a spar is easily offset by a long life span.

Add to this is the ability of a carbon spar to be modified to suit the needs of the sailor. Be it in the bending characteristics for Finn or OK masts, or the addition of stiffening in selected places to control mast flexing in stayed masts.

Carbon fibre masts can suffer incredible abuse before failure, however they must be repaired as and when problems arise.  The motto for carbon spar owners is "eternal vigilance".

Inspect the spars frequently and get damage fixed before there is a break. While broken carbon fibre masts can be repaired, it is better to fix before they break.
Yacht &; Boat Repairs
Custom Fabrication
Our Carbon Spar Report & Quotation Service
Custom Fabrication
Before starting any project, a thorough inspect of the spar is undertaken and a written report prepared on how the repairs will be completed together with costs.  Typical example of one of our reports here.  The reports are a invaluable when claiming insurance cover, nothing beats an independent report from a reputable repair company to best represent a claim.
Custom Fabrication
For a free written quotation - contact us directly using the information at the top.
Custom Fabrication
Custom Fabrication
With our ability to create custom components we can manufacture all unique or irreplaceable carbon fibre spar parts as and when required.  Post installation of masthead halyard locks a speciality.
Custom Fabrication

Carbon Fibre Spar RepairsCarbon Fibre Spar Repairs

Custom Fabrication
Custom Fabrication
Typical Carbon Spar Repair (view a typical broken spar repair here)
Custom Fabrication

carbon Fibre Spar Repairs

Custom Fabriciation
A typical example of what can be seen on a damaged carbon fibre spar. Cracks and paint delamination in high stress areas. This crack is just below the boom fitting and above the deck.

This carbon mast is a Southern Spars built Finn wing mast of 1995 vintage.  Even after the cracks was noticed, the mast was use for over six months in at times 25 knot winds and steep seas.

Replacement value for a Finn wing mast is around NZ$7000.  So a repair now is well worthwile.
Custom Fabriciation

carbon Fibre Spar Repairs

Carbon Fibre Spar Repairs
The preparation process clearly shows the extend of the damage with a 50mm crack right through the layup.  Incredibly this mast did not break.
Carbon Fibre Spar Repairs

carbon Fibre Spar Repairs

Carbon Fibre Spar Repairs
All fixed with a custom designed layup patch ready for further finishing work. 
Carbon Fibre Spar Repairs

Carbon Fibre Spar Repairs

Carbon Fibre Spar Repairs
New boom carrier fabricated, clear finish applied plus a new deck collar machined and glued on. This mast should last another 10 years at least and all for a very modest outlay in repair cost.
Carbon Fibre Spar Repairs
Custom Componenet Manufacturers
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CNC Machining
Custom Components
Web Site -- Copyrighted To Vanaheim Technologies Ltd @ 2010

Web Designer -- Gerrit Bearda  gerrit@vanaheim.co.nz